ECS Meeting Abstracts, 22(MA2012-02), p. 2257-2257, 2012
DOI: 10.1149/ma2012-02/22/2257
The Electrochemical Society, ECS Transactions, 31(50), p. 391-403, 2013
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In-coating phenyl phosphonic acid (H2PP) additions are studied to assess their effect on corrosion-driven organic coating disbondment inhibition from a hot-dip galvanized (HDG) steel surface. In-situ scanning Kelvin probe experiments carried out on HDG samples, coated with model polymer organic films containing H2PP at various levels, showed a delay of up to 20 h. The rate of delamination was shown to decrease by up to 94% when compared with a control coating. The observed delamination kinetics suggest an inhibitory mechanism whereby H2PP additions form a cathode-blocking salt layer with the zinc substrate. The possible effects of H2PP, HPP- or PP2- leaching and a buffering of the highly alkaline rendered underfilm pH are also discussed. It is shown that, with increasing levels of in-coating H2PP, the time for delamination kinetics to become established is increased and the delamination rate is substantially decreased.