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Trans Tech Publications, Applied Mechanics and Materials, (395-396), p. 1062-1065, 2013

DOI: 10.4028/www.scientific.net/amm.395-396.1062

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Study on Micro Electrochemical Machining Technology and its Influencing Factors

Journal article published in 2013 by Xiao Hai Li, Li Ping Zhao, Ying Chun Shi, Li Jie Zhao
This paper was not found in any repository, but could be made available legally by the author.
This paper was not found in any repository, but could be made available legally by the author.

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Abstract

Electrochemical machining (ECM) is an anodic dissolution process of metal as anode ion by ion, and micro-ECM is a promising micromachining method at micro to meso-scale. Thus, a micro-ECM setup was developed to fabricate micro parts and explore the feasibility of micro-ECM at micro to meso-scale, including the design of high-frequency micro-energy pulse power supply. By using the detection unit of machining state and optical encoder, a closed loop control system for micro-ECM was developed. Under low concentration of passivating electrolyte, low machining voltage, micro rotating electrode and high-frequency short-pulse current, the machining gap can be reduced to about 10μm. The influence factors of the additives and the rotation of micro electrode on micro ECM were analysed by experiments. A micro-hole about 30μm in diameter was drilled by the rotating micro electrode.