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Wiley, Materials and Corrosion, 1(64), p. 7-13, 2011

DOI: 10.1002/maco.201106340

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Corrosion under mixed flowing gas conditions of various connector coatings

Journal article published in 2011 by M. N. Collins ORCID, M. Reid, E. Dalton, K. Shannon, L. F. Garfias‐Mesias
This paper is available in a repository.
This paper is available in a repository.

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Abstract

This paper presents an investigation on the corrosion performance of Ni/Au, NiP/Au, Ni/NiP/Au and Ni/NiPd/Au electrical connector coating systems. The coating systems were exposed to 10 days Class III mixed flowing gas and were subsequently examined by X-ray diffraction, focused ion beam microscopy, scanning electron microscopy and energy dispersive spectroscopy to evaluate the performance of each coating system. The Ni/Au coating system showed the worst performance followed by NiP/Au and Ni/NiP/Au. The Ni/NiPd/Au coated connector materials exhibited the least surface corrosion and this was attributed to a number of factors including a thicker coating system, more compact gold layer with fewer defects and a reduction in the electrochemical potential difference between layers reducing the local cell effect.