Elsevier, Scripta Materialia, 7(65), p. 642-645, 2011
DOI: 10.1016/j.scriptamat.2011.06.050
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This letter examines void nucleation and coalescence in Au–Al wire bonds using high-resolution transmission electron microscopy. It is found that void formation is not only attributed to Kirkendall-type migration as conventionally believed, but also due to volumetric shrinkage and intermetallic oxidation. A volumetric shrinkage of a few percent is associated with intermetallic growth and phase transformations. Intermetallic oxidation occurs at the intermetallics/alumina interface and the migration of oxygen towards the intermetallics leads to void growth and thickening of the surrounding oxide walls.