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American Chemical Society, Industrial & Engineering Chemistry Research, 25(44), p. 9727-9738, 2005

DOI: 10.1021/ie050276l

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Critical Phenomena in Trickle-Bed Reactors

Journal article published in 2005 by Valery A. Kirillov, Igor V. Koptyug ORCID
This paper is available in a repository.
This paper is available in a repository.

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Abstract

Thermocouple probing and nuclear magnetic resonance imaging (MRI) method were used to study both heat regimes and liquid distribution under conditions of exothermal hydrogenation reactions proceeding on a catalyst particle and in the trickle bed. The experiments were performed using the model reactions of hydrogenation of α-methylstyrene, octene, and heptene. It was shown that critical phenomena, such as “hot spots” in trickle bed and catalyst particles, multiplicity of steady-state regimes, and hysteresis phenomena, are generated by liquid evaporation and transition of the reaction to the gas-phase mode. The transition is promoted by a number of factors, such as exothermicity of the hydrogenation reaction, presence of dry and partially wetted catalyst particles for liquid superficial velocities lower than 5−6 mm/s, nonuniform distribution of the liquid within the reactor cross section, and phase nonequilibrium in the trickle bed. Multiplicity of the steady-state regimes, hysteresis phenomena, and impact of liquid superficial velocity and catalyst particle size on the onset of critical phenomena were studied experimentally.