Taylor and Francis Group, Advances in Applied Ceramics, 1(104), p. 22-29, 2005
DOI: 10.1179/174367605225011043
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In this study the replication process was applied to produce porous glass ceramic foams. Polyurethane (PU) sponges were impregnated by immersion in aqueous slurry of a parent glass (mean particle size around 3 ?m) from the system Li2O–ZrO2–SiO2–Al2O3 and submitted to heat treatment. From TGA and IR analyses, two main paths of thermal decomposition of PU sponges were observed at 312 and 393°C, which were associated with the decomposition products CO2, CO, NH3 and isocyanide. According to linear thermal shrinkage and DTA measurements, sintering starts at around 570°C and is completed below 700°C, when crystallisation takes place. The main crystalline phases identified by XRD analysis were zirconium silicate, lithium metasilicate and ?-spodumene. The morphology and properties of the glass ceramic foams obtained from PU sponges were quite similar for all samples tested. From XCT measurements, a mean cell diameter of around 260 ?m and mean strut thickness of 185 ?m were calculated, corresponding to a porosity of 75–78%. Compressive strength values under 500 kPa and permeability coefficient in air of about 1000 Darcy were also measured for the samples tested. LZSA glass ceramic foams can be a very interesting alternative to ceramic gas filters, owing to low temperature processing, and to superior properties such as corrosion and thermal shock resistance.