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Elsevier, Procedia CIRP, (8), p. 346-350, 2013

DOI: 10.1016/j.procir.2013.06.114

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Modeling of Micro-machining Single-crystal f.c.c. Metals

Journal article published in 2013 by Sa A. Zahedi, A. Roy ORCID, Vv V. Silberschmidt ORCID
This paper is made freely available by the publisher.
This paper is made freely available by the publisher.

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Abstract

Machining simulation is a challenging task for numerical method due to inherent difficulty of modelling large-deformation processes. Smoothed particle hydrodynamics is known as an efficient and numerically robust way for solving large-deformation problems. The paper intends to address concerns in ultra-precision modelling of material at the micron scale. For this, planing experiments provide detailed data in terms of cutting energy for one crystal orientation at a time; however, a turning setup provides near continuous data for the entire range of cutting directions for a given zone axis. This study presents turning of single-crystal copper with the use of SPH. The model is implemented in a commercial software package ABAQUS/Explicit using a user-defined subroutine. The validated constitutive model is then used to gain insight into the effects of crystallographic anisotropy on the machining response of f.c.c. cubic metals to cutting.