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Elsevier, Additive Manufacturing, (8), p. 36-62

DOI: 10.1016/j.addma.2015.07.001

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An Overview of Direct Laser Deposition for Additive Manufacturing; Part I: Transport Phenomena, Modeling and Diagnostics

Journal article published in 2015 by Scott M. Thompson, Linkan Bian, Nima Shamsaei ORCID, Aref Yadollahi
This paper is available in a repository.
This paper is available in a repository.

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Abstract

Laser-based additive manufacturing (LBAM) processes can be utilized to generate functional parts (or prototypes) from the ground-up via layer-wise cladding – providing an opportunity to generate complex-shaped, functionally graded or custom-tailored parts that can be utilized for a variety of engineering applications. Directed Energy Deposition (DED), utilizes a concentrated heat source, which may be a laser or electron beam, with in situ delivery of powder- or wire-shaped material for subsequent melting to accomplish layer-by-layer part fabrication or single-to-multi layer cladding/repair. Direct Laser Deposition (DLD), a form of DED, has been investigated heavily in the last several years as it provides the potential to (i) rapidly prototype metallic parts, (ii) produce complex and customized parts, (iii) clad/repair precious metallic components and (iv) manufacture/repair in remote or logistically weak locations. DLD and Powder Bed Fusion-Laser (PBF-L) are two common LBAM processes for additive metal part fabrication and are currently demonstrating their ability to revolutionize the manufacturing industry; breaking barriers imposed via traditional, ‘subtractive’ metalworking processes.