Published in

Nature Research, Nature Nanotechnology, 5(3), p. 295-300, 2008

DOI: 10.1038/nnano.2008.95

Nature Research, Nature Nanotechnology, 6(3), p. 369-369, 2008

DOI: 10.1038/nnano.2008.156

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Improved nanofabrication through guided transient liquefaction

Journal article published in 2008 by Stephen Y. Chou, Qiangfei Xia ORCID
This paper is made freely available by the publisher.
This paper is made freely available by the publisher.

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Abstract

A challenge in nanofabrication is to overcome the limitations of various fabrication methods, including defects, line-edge roughness and the minimum size for the feature linewidth. Here we demonstrate a new approach that can remove fabrication defects and improve nanostructures post-fabrication. This method, which we call self-perfection by liquefaction, can significantly reduce the line-edge roughness and, by using a flat plate to guide the process, increase the sidewall slope, flatten the top surface and narrow the width while increasing the height. The technique involves selectively melting nanostructures for a short period of time (hundreds of nanoseconds) while applying a set of boundary conditions to guide the flow of the molten material into the desired geometry before solidification. Using this method we reduced the 3σ line-edge roughness of 70-nm-wide chromium grating lines from 8.4 nm to less than 1.5 nm, which is well below the ‘red-zone limit’ of 3 nm discussed in the International Technology Roadmap for Semiconductors. We also reduced the width of a silicon line from 285 nm to 175 nm, while increasing its height from 50 nm to 90 nm. Self-perfection by liquefaction can also be extended to other metals and semiconductors, dielectrics and large-area wafers.