The improvement of physical and mechanical properties of nanofilled matrices significantly depends on the average size of dispersed fillers. In particular, the aspect ratio of lamellar nanofillers, such as graphene stacks, results from a combination of both filler morphology and processing techniques. In this study, nanocomposites were obtained dispersing three different graphene precursors in an epoxy resin: expanded graphite, commercial graphene nanoplatelets, and natural graphite. Epoxy matrix nanocomposites reinforced with graphene stacks, ranging from 1 wt% to 3 wt% were prepared and characterized. The structural, mechanical, and thermal properties of expanded graphite-based nanocomposites, as well as the rheological properties of liquid resin/filler suspensions, were studied and compared with those of the unfilled epoxy matrix and of the matrix filled with natural graphite and commercial nanoplatelets. The comparison of mechanical and rheological properties with simple mathematical models indicated that the aspect ratio of expanded graphite is in the order of 1000, i.e., a dispersion of nanoscale graphene stacks was obtained. This result suggests that the measurement of engineering properties of nanocomposites not only represents an objective but can also provide information about the average degree of dispersion. POLYM. ENG. SCI. 2013. © 2012 Society of Plastics Engineers