The Blue Noise Mask (BNM) is a halftone screen that produces unstructured visually pleasing dot patterns. The BNM combines the blue-noise characteristics of error diffusion and the simplicity of ordered dither. A BNM is constructed by designing a set of interdependent binary patterns for individual gray levels. In this paper, we investigate the quality issues in blue-noise binary pattern design and mask generation as well as in application to color reproduction.