AbstractSanding dust is the main source of dust emission during the manufacturing process of medium-density fiberboard (MDF), and particle size and shape characteristics are the fundamental properties influencing its environmental influence and handling behaviors. However, there are few deep and comprehensive researches on the morphology of MDF sanding dust. In this study, the morphological characteristics of MDF sanding dust were explored by sieve and image analyses. It was found that more than 95% of MDF sanding dust was inhalable particles smaller than 100 μm, which poses a considerable potential risk to human health and safety, especially with the presence of other chemical constituents. The particle size span of MDF dust was relatively wide though the particle surface texture was quite uniform. The particle geometric proportion represented by aspect ratio decreased markedly with the reduction of particle size. The larger particles presented typical anisotropic structure, while the smaller ones showed homogeneous appearance, indicating quite complex handling behaviors. In addition, image analysis was found to provide a better insight into the morphological characteristics of MDF sanding dust compared to sieve analysis, and could be a promising dust morphology evaluation technology.