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MDPI, Polymers, 2(12), p. 302, 2020

DOI: 10.3390/polym12020302

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Fracture Resistance Analysis of 3D-Printed Polymers

Journal article published in 2020 by Ali Zolfagharian ORCID, Mohammad Reza Khosravani ORCID, Akif Kaynak ORCID
This paper is made freely available by the publisher.
This paper is made freely available by the publisher.

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Abstract

Three-dimensional (3D)-printed parts are an essential subcategory of additive manufacturing with the recent proliferation of research in this area. However, 3D-printed parts fabricated by different techniques differ in terms of microstructure and material properties. Catastrophic failures often occur due to unstable crack propagations and therefore a study of fracture behavior of 3D-printed components is a vital component of engineering design. In this paper, experimental tests and numerical studies of fracture modes are presented. A series of experiments were performed on 3D-printed nylon samples made by fused deposition modeling (FDM) and multi-jet fusion (MJF) to determine the load-carrying capacity of U-notched plates fabricated by two different 3D printing techniques. The equivalent material concept (EMC) was used in conjunction with the J-integral failure criterion to investigate the failure of the notched samples. Numerical simulations indicated that when EMC was combined with the J-integral criterion the experimental results could be predicted successfully for the 3D-printed polymer samples.